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Test & TagOctober 5, 20244 min read

Workplace Safety Audits: What to Expect and How to Prepare

A practical guide to workplace safety audits in Australia, covering what auditors look for, common non-compliance issues, preparation checklists, and documentation needed.
October 5, 20244 min readUpdated August 7, 2026
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Understanding Workplace Safety Audits

A workplace safety audit is a systematic examination of your workplace's safety management systems, practices, and compliance with relevant legislation. For Perth businesses, safety audits are not just a regulatory requirement�they are a valuable tool for identifying hazards, improving safety performance, and demonstrating your commitment to protecting your workers.

Safety audits can be conducted by internal safety officers, external consultants, regulatory inspectors, or insurance assessors. Each type of auditor brings a different perspective, but all focus on the same fundamental question: is this workplace doing everything reasonably practicable to ensure the safety of its workers and others?

What Auditors Look For

Documentation

The first thing any auditor will request is your safety documentation:

  • Safety Management System � your overarching safety policies and procedures
  • Risk assessments � documented assessments for all significant hazards
  • Equipment registers � complete inventories of all portable electrical equipment
  • Test records � detailed results from all test and tag inspections
  • RCD test records � separate documentation of all RCD testing
  • Training records � evidence of staff safety training and competency
  • Incident reports � records of all safety incidents and near-misses
  • Corrective action records � documentation of actions taken to address identified hazards

Physical Compliance

Auditors will conduct a physical inspection of the workplace, looking for:

  • Current test tags on all portable electrical equipment
  • RCD protection on relevant circuits
  • Condition of power boards, extension leads, and electrical connections
  • Appropriate fire safety equipment (extinguishers, blankets, alarms)
  • Emergency exit signage and lighting
  • Housekeeping standards (no blocked exits, clear access to safety equipment)
  • Appropriate signage and warning labels

Management Systems

Auditors will assess your safety management systems, including:

  • How safety responsibilities are assigned and communicated
  • How hazards are identified and reported
  • How corrective actions are tracked and completed
  • How safety performance is monitored and reviewed
  • How contractors and visitors are managed safely

Common Non-Compliance Issues

Based on audit data from Perth workplaces, the most common non-compliance issues include:

  1. Expired test tags � equipment that has not been retested within the required interval
  2. Missing RCD protection � circuits without RCDs, particularly in older buildings
  3. Incomplete documentation � missing test records, risk assessments, or training records
  4. Damaged equipment in use � visibly damaged equipment that has not been removed from service
  5. Overloaded power boards � too many devices on a single board or daisy-chained boards
  6. Missing fire safety equipment � fire extinguishers not serviced or not in the correct location
  7. Inadequate emergency procedures � evacuation plans not documented or not practised
  8. Contractor management failures � contractor equipment not tested or verified

Preparation Checklist

Use this checklist to prepare for your next safety audit:

Documentation Preparation

  • Update your equipment register to reflect all current equipment
  • Gather all test records for the current compliance period
  • Compile RCD testing records
  • Prepare your safety management system documents
  • Gather training records for all staff
  • Review and update risk assessments
  • Prepare incident and corrective action reports

Physical Preparation

  • Walk through the workplace and check all test tags are current
  • Test all RCDs using the push-button test
  • Check fire extinguisher locations, accessibility, and inspection dates
  • Verify emergency exit signage is illuminated and visible
  • Ensure all safety equipment is accessible and in good condition
  • Address any housekeeping issues that could be flagged

Staff Preparation

  • Remind staff of their safety responsibilities
  • Conduct a toolbox talk on safety awareness
  • Ensure emergency wardens are identified and trained
  • Review the evacuation plan with all staff

Conclusion

Workplace safety audits do not need to be stressful or disruptive. By maintaining comprehensive documentation, keeping your equipment tested and compliant, and fostering a genuine safety culture, you can approach every audit with confidence. Regular self-audits between formal assessments will help you stay on top of compliance and continuously improve your safety performance.

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